Quick-turn PCB fabrication & assembly for North America 24-hour quote turnaround
postmaster@fesstek.com Shipping DDP to the US & Canada

PCB Fabrication

Bare boards from 1 to 40 layers with controlled impedance, ENIG or HASL finish and 100% electrical test.

Bare boards built to your Gerber, with the stack-up, finish and tolerances confirmed before production starts. Quick-turn orders ship from three working days.

Fabrication built around your stack-up

We fabricate rigid, flex, rigid-flex and metal-core boards for prototypes and low-to-mid-volume production. Standard FR-4 is the starting point; when your design needs better thermal performance, tighter impedance or higher layer counts, we move the build to high-Tg laminate, Rogers or PTFE and adjust the process window accordingly.

  • 1 to 40 layersStandard multilayer through 40 layers, including sequential lamination for HDI builds.
  • 3/3 mil trace and spaceFine-line imaging for dense digital and RF routing, with impedance coupons on request.
  • 0.2 mm to 6.0 mm thicknessThin flex, standard rigid and heavy-board constructions.
  • Finish optionsENIG, ENEPIG, HASL lead-free, OSP, immersion silver, immersion tin and hard gold.
  • 100% electrical testFlying probe or fixture test on every production panel, with netlist verification.

Process window

ParameterCapability
Layer count1-40 layers
MaterialsFR-4, high-Tg FR-4, Rogers, PTFE, aluminium, heavy copper
Board thickness0.2 mm - 6.0 mm
Copper weight0.5 oz - 20 oz
Minimum trace / space3 / 3 mil (HDI), 4 / 4 mil standard
Minimum mechanical drill0.15 mm
Minimum laser microvia0.075 mm
Impedance tolerance±10% standard, ±5% with coupons
Solder maskLPI green, black, blue, red, white, matte black
Panel sizeUp to 520 x 620 mm

How we protect your design

Every order begins with a DFM review: annular ring, solder mask clearance, minimum hole size, aspect ratio, panelization and impedance requirements. Anything outside our process window is flagged with a suggested fix before release. On higher-reliability builds we add impedance coupons, cross-sections and first-article documentation.

Need a stack-up review before you order? Send your layer stack and target impedance. We will confirm materials, dielectric thickness and trace geometry before fabrication.

Frequently asked questions

How fast is quick-turn fabrication?

Two-layer boards typically ship in 3 working days; 4-6 layer boards in 5 working days; 8 layers and above in 7-10 working days after design approval. Complex HDI or mixed-material builds are confirmed at quote stage.

Can you work from Gerber only?

Yes. We need RS-274X Gerber, an NC drill file and a clear layer stack. If you have the original CAD file, send it as well — it helps us resolve ambiguous features faster.

Do you provide impedance coupons?

Yes. For controlled-impedance orders we include test coupons on the panel and report measured values. Specify ±5% or ±10% tolerance in your fab notes.

Have Gerber and BOM ready?

Send them now — we will reply with pricing, lead time and DFM notes within 24 hours.

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