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Multilayer & HDI PCB

High-layer-count and HDI boards with 3/3 mil traces, laser microvias and sequential lamination.

When routing density and pin count outgrow a standard board, HDI buys you space without sacrificing signal integrity. We build multilayer and HDI boards up to 40 layers with controlled impedance.

Multilayer and HDI range

ParameterCapability
Layer count4-40 layers; HDI 1+N+1 through 3+N+3
Minimum trace / space3 / 3 mil
MicroviaLaser-drilled 0.075 mm and above
Via structuresThrough, blind, buried, stacked and staggered microvias
Impedance control±10% standard, ±5% with coupons
MaterialsFR-4, high-Tg, Rogers, Megtron-class high-speed laminate
Copper fill / via fillEpoxy or copper-filled via-in-pad on request
Surface finishENIG, ENEPIG, OSP, immersion silver

Why HDI

HDI replaces through-holes with laser microvias and finer routing, freeing space for high pin-count packages and shrinking the board. It also improves electrical performance: shorter via stubs, tighter impedance control and better return paths for high-speed signals. The trade-off is process complexity, so HDI designs need a stack-up review before release.

  • Fine-pitch packagesCSP, PoP and 0.4 mm pitch BGA benefit from via-in-pad and laser microvias.
  • High-speed routingControlled impedance and shorter stubs reduce reflections and crosstalk.
  • Space-constrained productsWearables, modules and dense control boards fit in smaller enclosures.
  • Sequential laminationMultiple lamination cycles build the blind/buried via stack reliably.

Send your stack-up and BGA pitch early. We will confirm whether 1+N+1, 2+N+2 or 3+N+3 is the most cost-effective way to break out your design.

Frequently asked questions

How many HDI lamination cycles can you build?

Up to three sequential lamination cycles (3+N+3) depending on the stack-up and via structure.

Can you fill vias for via-in-pad?

Yes. Epoxy or copper fill with planarization is available; specify the requirement in your fab notes.

Is HDI suitable for prototypes?

Yes. Small HDI panels are built regularly for prototypes; the main cost driver is the number of lamination cycles.

Have Gerber and BOM ready?

Send them now — we will reply with pricing, lead time and DFM notes within 24 hours.

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